Cateye EC-3700 Service Manual

Cateye ErgometerBelt Drive, Automatic TypeModel EC-1200/EC-1600/EC-3600/EC-3700/EC-C400/EC-C400RService Manual9.1.2002Ver.01

Cateye ergometer Service Manual10EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelName of Parts for Recumbent Type (EC-3600, EC3700 & EC-C400R)Cent

Cateye ergometer Service Manual100EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelPNR.780-6241 CDC Sensor Setunit: setsPNR.780-6210 Power Supply Board

Cateye ergometer Service Manual101EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelPNR.780-6350 EC-1200/1600/C400 Tool kitunit: setsPNR.781-5180 EC-360

Cateye ergometer Service Manual102EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200Model¤Cateye ErgometerInstruction ManualMODEL EC-C400EC-C400RREC-3700RECU

Cateye ergometer Service Manual103EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelPNR.752-1085 Hexagon Nut M8-3unit: piecesPNR.752-1063 Hexagon Nut M6

Cateye ergometer Service Manual104EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200Model 7PNR.752-5600 SW Nut M6unit: pieces

2-8-25, Kuwazu, Higashi-ku, Osaka, 546-0041 JAPANPHONE: 81-6-6719-7781FAX: 81-6-6719-2362®CO., LTD.

Cateye ergometer Service Manual11EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200Model724-1022 Timing BeltONOFF781-5581 Workload UnitCrank CapCable HolderC

Cateye ergometer Service Manual12EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelCircuit Diagram for Automatic Type Cateye Ergometer-+CN4+ -C1-+-+C2R

Cateye ergometer Service Manual13Check Maintenance IllsutrationsEC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelBlack CableT-1No Display on Control Un

Cateye ergometer Service Manual14CheckMaintenanceIllustrationsEC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelT-1No Display on Control Unit after Powe

Cateye ergometer Service Manual15Check Maintenance IllsutrationsEC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelT-1No Display on Control Unit after Po

Cateye ergometer Service Manual16CheckMaintenanceIllustrationsEC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelT-1No Display on Control Unit after Powe

Cateye ergometer Service Manual17Check Maintenance IllsutrationsEC-C400REC-C400EC-3700EC-3600EC-1600EC-1200Model45123T-2No Display of Cadence (The cad

Cateye ergometer Service Manual18CheckMaintenanceIllustrationsEC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelT-2No Display of Cadence (The cadence re

Cateye ergometer Service Manual19Check Maintenance IllsutrationsEC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelT-2No Display of Cadence (The cadence

Cateye ergometer Service Manual2EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelTitleNoINDEXINTRODUCTION•How to Use This Service Manual•Name of Parts1

Cateye ergometer Service Manual20CheckMaintenanceIllustrationsEC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelT-31. Turn on the power to display the i

Cateye ergometer Service Manual21Check Maintenance IllsutrationsEC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelTIME 1234ON MDONOFF123ONOFF4TweezerT

Cateye ergometer Service Manual22CheckMaintenanceIllustrationsEC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelT-4No Printer Operation (2)Replace the 5

Cateye ergometer Service Manual23Check Maintenance IllsutrationsEC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelT-5No Loading (Check of mechanical sys

Cateye ergometer Service Manual24CheckMaintenanceIllustrationsEC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelT-5No Loading (Check of Electrical Syste

Cateye ergometer Service Manual25Check Maintenance IllsutrationsEC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelT-5No Loading (Check of Electrical Sys

Cateye ergometer Service Manual26CheckMaintenanceIllustrationsEC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelT-5No Loading (Check of Electrical Syste

Cateye ergometer Service Manual27Check Maintenance IllsutrationsEC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelT-6No Pedal Rotation (Locked)1. Remove

Cateye ergometer Service Manual28CheckMaintenanceIllustrationsEC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelT-7-1Unusual Noise (Continuous and Incre

Cateye ergometer Service Manual29Check Maintenance IllsutrationsEC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelT-7-2Unusual Noise (Periodical)[2] Noi

Cateye ergometer Service Manual3EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200Model1200 1600 3600 3700 C400 C400R●●−−● − MS-16: Replacing the Seat Post K

Cateye ergometer Service Manual30CheckMaintenanceIllustrationsEC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelIdlerMounting BoltT-7-3Unusual Noise (No

Cateye ergometer Service Manual31EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelD-1Removing the Frame Covers (1)Upright Type (EC-1200, EC-1600 &

Cateye ergometer Service Manual32EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelD-1Removing the Frame Covers (2)ASSEMBLING1. Place the frame covers o

Cateye ergometer Service Manual33EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelRD-2Removing the Frame Covers (1)Recumbent Type (EC-3600, EC-3700 &a

Cateye ergometer Service Manual34EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelD-2Removing the Frame Covers (2) ASSEMBLING1. Place the frame covers

Cateye ergometer Service Manual35EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelD-3Disassembly of a Control UnitFig. 1Fig. 2CableConnectorScrewsEC-12

Cateye ergometer Service Manual36EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelPower SupplyBoardONOFFONOFFONOFFES-1Replacing the Wiring within the F

Cateye ergometer Service Manual37EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelES-1Replacing the Wiring within the Frame (2)[B] Mounting the Brand N

Cateye ergometer Service Manual38EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelES-2Replacing the 5P Cable : For the model EC-1200 and EC-C400 (1)● R

Cateye ergometer Service Manual39EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200Model● Mounting the Brand New Cable1. Mark the 5P cable at a point approx.

Cateye ergometer Service Manual4EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelHow to Use This Service ManualThe manual consists of Part A, Part B an

Cateye ergometer Service Manual40EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200Model● Removing the Existing Cable5P Cable Handlebar Post1. Loosen the fou

Cateye ergometer Service Manual41EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelES-2Replacing the 5P Cable : For the model EC-1600 (2)● Mounting the

Cateye ergometer Service Manual42EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200Model● Removing the Existing Cable1. Loosen the four screws which fix the

Cateye ergometer Service Manual43EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelPower SupplyBoardES-3Replacing the Power Supply Board (1)[1] Replacin

Cateye ergometer Service Manual44EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelES-3Replacing the Power Supply Board (2)[2] Adjustment of Coil Curren

Cateye ergometer Service Manual45EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelONOFFI mACOILI mACOILES-4Correcting the Position of Solenoid Coil (1)

Cateye ergometer Service Manual46EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelES-4Correcting the Position of Solenoid Coil (2)2. Adjust the positio

Cateye ergometer Service Manual47EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelES-5Replacing the CDC Sensor (1)1. Remove the frame cover.ReferenceSe

Cateye ergometer Service Manual48EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelES-5Replacing the CDC Sensor (2)6. Securely connect the CN-3 connecto

Cateye ergometer Service Manual49EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelTitleNoES-6Replacing the Panel Keyboard1. Remove the control unit by

Cateye ergometer Service Manual5EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelEC-1200ONOFFREC-3700Upright TypeRecumbent Type

Cateye ergometer Service Manual50EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelES-7Replacing the Button Panel1. Insert a thin cutting knife, while p

Cateye ergometer Service Manual51EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelES-8Replacing the Printer1. Open the control unit into upper and lowe

Cateye ergometer Service Manual52EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelDCVPRPRES-9Adjusting the Printing Darkness1. Remove the control unit

Cateye ergometer Service Manual53EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelES-10Paper Jamming in Printer1. Open the control unit into upper and

Cateye ergometer Service Manual54EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelES-11Replacing the Pulse Sensor Jack and Pulse Sensor Jack Board (1)F

Cateye ergometer Service Manual55EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelES-11Replacing the Pulse Sensor Jack and Pulse Sensor Jack Board (2)F

Cateye ergometer Service Manual56EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelES-12Replacing the HR Receiving Board (1)Fig. 1ConnectorHR ReceivingB

Cateye ergometer Service Manual57EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200Model6. Install the control unit in the main unit.WarningBe sure to turn o

Cateye ergometer Service Manual58EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelMS-1Replacing the Workload Unit (w/o Flywheel) (1)TitleNo Removing

Cateye ergometer Service Manual59EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelMS-1Replacing the Workload Unit (w/o Flywheel) (2) Mounting the bra

Cateye ergometer Service Manual6EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelPower SupplyBoard6 Power Supply BoardFixing Screw[Tapping Screw(2)4x12

Cateye ergometer Service Manual60EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelWorkload Unit FixingMetal Base Bolt6. Adjust the position of the work

Cateye ergometer Service Manual61EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelMS-1Replacing the Workload Unit (w/o Flywheel) (4) Checking the Pos

Cateye ergometer Service Manual62EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelK 6020I mACOILLOT No.MS-1Replacing the Workload Unit (w/o Flywheel)

Cateye ergometer Service Manual63EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelMS-1Replacing the Workload Unit (w/o Flywheel) (6)5. After having ad

Cateye ergometer Service Manual64EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelONOFFFlywheelMS-2Replacing the Workload Unit (w/ Flywheel) (1) Remov

Cateye ergometer Service Manual65EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelMS-2Replacing the Workload Unit (w/ Flywheel) (2) Mounting the brand

Cateye ergometer Service Manual66EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelMS-3Adjusting the Flywheel Adjustment Method of FlywheelSince the pl

Cateye ergometer Service Manual67EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelMS-4Replacing the Timing Belt (1)1. Remove the frame cover.ReferenceS

Cateye ergometer Service Manual68EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelWorkload Unit FixingMetal Base BoltMS-4Replacing the Timing Belt (2)F

Cateye ergometer Service Manual69EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelONOFFMS-5Replacing the Pulley 1-B Set1. Detach the timing Belt.Refere

Cateye ergometer Service Manual7EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelInlet Metal BaseAC Adapter Inlet724-1021 Timing Belt2 Workload Unit Re

Cateye ergometer Service Manual70EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelMS-6Replacing the Idler A Set1. Remove the screw of the crank pulley

Cateye ergometer Service Manual71EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelIdler B SetMS-7Replacing the Idler B Set1. Remove the frame cover.Ref

Cateye ergometer Service Manual72EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelMS-8Replacing the Crank Pulley 1-A Set (1) Removing the CrankPulley

Cateye ergometer Service Manual73EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelLeft-SideCrankCotterless Gear CrankRemoving/Fastening ToolMS-8Replaci

Cateye ergometer Service Manual74EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelMS-8Replacing the Crank Pulley 1-A Set (3)7. Adjust the clearance bet

Cateye ergometer Service Manual75EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelMS-9Replacing the Cartridge BB Set (1) REMOVAL1. Remove the frame co

Cateye ergometer Service Manual76EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200Model ASSEMBLING1. Install the right BB fixing cup. Be sure to installthe

Cateye ergometer Service Manual77EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelMS-10Replacing the Post Spacer REMOVAL1. Remove the center cover, by

Cateye ergometer Service Manual78EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelMS-11Adjusting the Spacer Spring1. Remove the center cover, by referr

Cateye ergometer Service Manual79EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelMS-12Replacing the Inner Pipe Spacer REMOVAL1. Slide the seat pipe t

Cateye ergometer Service Manual8EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200Model5P CablePost SpacerLock NutCable HolderCrankCDC MagnetCDC SensorFrameL

Cateye ergometer Service Manual80EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelMS-13Replacing the Vertical Pipe Spacer1. Remove the seat height lock

Cateye ergometer Service Manual81EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelMS-14Replacing the Leg Cover REMOVAL1. Remove the leg pipe from the

Cateye ergometer Service Manual82EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelMS-15Replacing the Caster and Level Adjuster1. Loosen the screw and r

Cateye ergometer Service Manual83EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelMS-16Replacing the Seat Post Knob1. Pull out the seat post.2. Remove

Cateye ergometer Service Manual84EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelMS-17Replacing the Lock Pin1. Remove the lock pin by rotating and loo

Cateye ergometer Service Manual85EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelMS-18Replacing the Crank Cover REMOVAL1. Remove both right and left

Cateye ergometer Service Manual86EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelMS-19Replacing the Center Cover of Upright Type1. Loosen the four scr

Cateye ergometer Service Manual87EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelMS-20Replacing the Center Cover of Recumbent Type* Remove the pulse r

Cateye ergometer Service Manual88EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelMS-21Replacing the Handlebar Grip1. In case the handlebar grip is dam

Cateye ergometer Service Manual89EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelMS-22Replacing the Printer Cover1. Remove the control unit to separat

Cateye ergometer Service Manual9EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200Model1 Workload Unit ReinforcingMetal Base fixing Nut (M8-3)2 Flywheel Fixi

Cateye ergometer Service Manual90EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelMS-23Replacing the Paper Cutter1. Remove the control to separate uppe

Cateye ergometer Service Manual91EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelMS-24Replacing the Handle StemScrewCableConnectorBoltHandlebarHandleb

Cateye ergometer Service Manual92EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelPNR.780-6100 EC-1200 Control Unit(J) IvoryPNR.780-6101 EC-1200 Contro

Cateye ergometer Service Manual93EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelTitleNoPNR.000-0000 EC-3600 Decal(J)PNR.781-5631 EC-3600 Decal(E)PNR.

Cateye ergometer Service Manual94EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelPNR.780-1200 Sensor Clipunit: piecesPNR.737-5500 AC Adapter (100V) JP

Cateye ergometer Service Manual95EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelPNR.758-5000 EC-1200/1600 Handlebar Lever Setunit: setsPNR.780-6170 E

Cateye ergometer Service Manual96EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelPNR.781-5000EC-3600/3700 Frame Cover(L/R)IvoryPNR.781-5001EC-3600/370

Cateye ergometer Service Manual97EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelPNR.024-3710 Pedal Belt Set (LU-214) L,Runit: setsPNR.780-6160 EC-120

Cateye ergometer Service Manual98EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelPNR.781-0150 EC-3600/3700 Caster Setunit: piecesPNR.781-5030 EC-3600/

Cateye ergometer Service Manual99EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200ModelPNR.780-7010 Pulley 1-Bunit: piecesPNR.781-9200 Cartrige BB(YST-986A)