Cateye EC-3700 Service Manual Page 2

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Cateye ergometer Service Manual
2
EC-C400REC-C400EC-3700EC-3600EC-1600EC-1200Model
TitleNo
INDEX
INTRODUCTION
•How to Use This Service Manual
•Name of Parts
1. Upright Type (w/o Flywheel) --------------------------------------------------------- 6~7
Upright Type (w/ Flywheel) ---------------------------------------------------------- 8~9
2. Recumbent Type (EC-3600, EC-3700 & EC-C400R) --------------------- 10~11
•Circuit Diagram ---------------------------------------------------------------------------------- 12
Part A
•Symptoms of Problems & Causes
T-1: No Display on Control Unit after Power ON --------------------------- 13~16
T-2: No Display of Cadence ------------------------------------------------------ 17~19
T-3: No Display of Pulse Rate -------------------------------------------------------- 20
T-4: No Printer Operation --------------------------------------------------------- 21~22
T-5: No Loading --------------------------------------------------------------------- 23~26
T-6: No Pedal Rotation (Locked) ---------------------------------------------------- 27
T-7: Unusual Noise
1. Continuous and Increasing. ---------------------------------------------- 28
2. Periodical. --------------------------------------------------------------------- 29
3. Noise occurs when the pedal is rotated with a large loading. --- 30
Part B
•Removing the Frame Covers
D-1: Upright Type (EC-1200, EC-1600 & EC-C400) ---------------------------- 31
D-2: Recumbent Type (EC-3600, EC-3700 & EC-C400R) -------------------- 33
D-3: Disassembly of a Control Unit -------------------------------------------------- 35
•Repair & Adjustment Methods
1200 1600 3600 3700 C400 C400R
●●●●●ES-1:
Replacing the Wiring within the Frame ---
36~37
●●●●●ES-2: Replacing the 5P Cable ---------------- 38~42
●●●●●ES-3:
Replacing the Power Supply Board -------
43~44
●●●●●ES-4: Correcting the Position
of Solenoid Coil --------------------------- 45~46
●●●●●ES-5: Replacing the CDC Sensor ------------ 47~48
−−ES-6: Replacing the Panel Keyboard ------------ 49
●●ES-7: Replacing the Button Panel ---------------- 50
−−ES-8: Replacing the Printer ------------------------- 51
−−ES-9: Adjusting the Printing Darkness ----------- 52
−−ES-10: Paper Jamming in Printer ------------------- 53
●●●●●ES-11: Replacing the Pulse Sensor Jack
and Pulse Sensor Jack Board -------- 54~55
−−●●ES-12: Replacing the HR Receiving Board -- 56~57
−− MS-1: Replacing the Workload Unit
(w/o Flywheel) ---------------------------- 58~63
G ●● MS-2: Replacing the Workload Unit
(w/ Flywheel) ---------------------------- 64~65
G ●● MS-3: Adjusting the Flywheel ----------------------- 66
●●●●●MS-4: Replacing the Timing Belt -------------- 67~68
●●●●●MS-5: Replacing the Pulley 1-B -------------------- 69
●●●●●MS-6: Replacing the Idler A Set -------------------- 70
●●●●●MS-7: Replacing the Idler B Set ------------------- 71
●●●●●MS-8:
Replacing the Crank Pulley 1-A Set ------
72~74
●●●●●MS-9: Replacing the Cartridge BB Set ------ 75~76
●●−− MS-10: Replacing the Post Spacer ----------------- 77
●●−− MS-11: Adjusting the Spacer Spring --------------- 78
−−●● MS-12: Replacing the Inner Pipe Spacer --------- 79
−−●● MS-13: Replacing the Vertical Pipe Spacer ------ 80
●●−− MS-14: Replacing the Leg Cover -------------------- 81
−−●● MS-15: Replacing the Caster/Level Adjuster ----- 82
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